Intelligent Robotic Grinding and Polishing Solution for Automated Metal Surface Finishing
Manual grinding and polishing can be labor-intensive and highly dependent on operator skill, making it difficult to maintain consistent surface quality across different workpieces. CSD's robotic grinding and polishing system combines a six-axis industrial robot, intelligent floating grinding head, automatic abrasive changing system, servo positioner and customized fixture to automate the entire surface finishing process. The system is designed to provide stable grinding force, accurate robotic movement and continuous operation, helping manufacturers improve surface finishing consistency, reduce manual intervention and achieve more efficient automated production.
Keywords:
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Automated Grinding and Polishing for Consistent Surface Finishing
Manual grinding and polishing can be labor-intensive and highly dependent on operator skill, making it difficult to maintain consistent surface quality across different workpieces. CSD's robotic grinding and polishing system combines a six-axis industrial robot, intelligent floating grinding head, automatic abrasive changing system, servo positioner and customized fixture to automate the entire surface finishing process.
The system is designed to provide stable grinding force, accurate robotic movement and continuous operation, helping manufacturers improve surface finishing consistency, reduce manual intervention and achieve more efficient automated production.
Technical Parameters
| Item | Specification |
|---|---|
| Application | Metal Surface Grinding & Finishing |
| Robot Type | ABB IRB4600-40/2.55, 6-axis robot |
| Robot Payload | 40 kg |
| Working Radius | 2550 mm |
| Robot Repeat Positioning Accuracy | ±0.06 mm |
| Automatic Positioning Accuracy | ±0.25 mm |
| Grinding Head | Intelligent Floating Grinding Head |
| Grinding Head Weight | 6.2 kg |
| Recommended Robot Payload | 10 kg or more |
| Grinding Tool | Automatic Eccentric Polishing / Grinding Machine |
| Grinding Tool Torque | 4.8 N·m |
| Abrasive Changing | Automatic Sandpaper Changing |
| Abrasive Station | Dual Station |
| Abrasive Detection | Available |
| Protection Level | IP68 |
| Positioner | Servo Flipping Positioner |
| Control System | Siemens PLC |
| HMI | 10-inch Kunlun Touch Screen |
| Main Electrical Components | Schneider |
| MES Integration | Available |
| Safety Functions | Anti-Collision & Safety-Zone Monitoring |
| Operation Mode | Continuous Operation |
Key Features
Intelligent Floating Grinding: Stable contact force for consistent surface finishing.
Automatic Sandpaper Changing: Automatic abrasive replacement for continuous production.
High-Precision Robot: 40 kg payload, 2550 mm reach and 0.06 mm repeatability.
Automatic Position Correction: Compensates for workpiece positioning deviations.
Flexible Multi-Axis Grinding: Handles different surfaces, positions and workpiece geometries.
24/7 Continuous Operation: Durable grinding system designed for continuous industrial production.
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