Automatic Stud Robot Welding System
Fully automated robotic stud welding solution integrating automatic stud feeding, precision welding, robotic positioning and intelligent control for high-efficiency metal fabrication.
Keywords:
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Robot system
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Detailed information
Automatic Stud Robot Welding System is a fully automated welding solution designed for high-efficiency and consistent stud welding applications. The system integrates an industrial robot, automatic stud feeding machine, stud welding power supply, automatic welding head, PLC control system, customized welding fixtures and welding tables into one complete production workstation. It automatically feeds, positions and welds studs according to programmed welding paths, helping manufacturers reduce repetitive manual operations and improve production efficiency and welding consistency.
product highlights
1.Reduce Manual Labor：Automates repetitive stud positioning and welding operations, reducing dependence on manual welding.
2.Consistent Welding Quality: Programmable welding parameters provide stable and repeatable welding performance.
3.High Positioning Accuracy: Robotic positioning enables accurate and repeatable stud placement.
4.Automatic Stud Feeding: Continuous automatic stud feeding reduces manual loading and improves production continuity.
5.Flexible Production: Programmable robot paths allow the system to handle different stud positions, workpiece geometries and product models.
6.Customized Automation: Welding fixtures, tables, feeding systems and robot programs can be customized according to customer drawings and production requirements.
Manual Stud Welding vs Robotic Stud Welding
| Manual Welding | Robotic Stud Welding |
|---|---|
| Manual positioning | Automatic positioning |
| Operator-dependent | Robot-controlled |
| Repetitive operation | Automated operation |
| Variable consistency | Stable consistency |
| High labor dependency | Reduced labor dependency |
| Limited production flexibility | Programmable production |
Technical Specifications
| Item | Specification |
|---|---|
| Robot Arm Length | 2.55 m |
| Robot Repeatability | ±0.06 mm |
| Stud Welding Machine | BMK-12W |
| Welding Range | M3–M12 / Ø2–11 mm |
| Welding Current | Up to 800 A |
| Welding Time | 1–1000 ms |
| Welding Speed | Up to 30 pcs/min* |
| Actual Production Efficiency | 6–13 pcs/min* |
| Automatic Stud Feeder | UVR-300 |
| Stud Feeding Speed | 20–50 pcs/min* |
| Welding Head | SK-5AP |
| Welding Head Range | M3–M12 |
| Welding Materials | Carbon Steel, Stainless Steel, Aluminum, Copper |
| Power Supply | 3 × 400 V, 50/60 Hz |
| Working Pressure | 5–7 bar |
| Application | Metal Fabrication / Electrical Cabinets / Sheet Metal |
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